Foundry design excellence

Your trusted partner in the design and integration of cast iron components

With more than 125 years of experience, know-how, and competence combined with the utilization of advanced tools, BIRN is your trusted partner in the design and integration of cast iron components. Every successful cast iron solution begins with a meticulously crafted cast iron design that considers both form and function. 

Our experienced engineering team supports you in the design phase, ensuring consistent and cost-competitive manufacturing of your cast iron components according to your specifications. In close cooperation with our customers, we strive to ensure seamless market introductions, adhering to structured processes and industry standards such as IATF 16949. 

We finalize your design and produce patterns and fixtures using our in-house production facilities, securing the best and fastest way to having your first-out-of-tool through one point of contact.

Your development partner

The power of collaboration

Working closely with customers is paramount to achieving excellence in castings. At BIRN, customer collaboration begins in the casting design phase. 

Effective collaboration ensures a deep understanding of the technical complexities of the project and the customer’s requirements. Through open dialogue and knowledge sharing, potential challenges are identified early in the process, paving the way for successful design solutions. 

Collaborative design reviews allow for continuous refinement that optimizes the solution for efficient manufacturing processes and cost effectiveness.
 

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Experienced foundry engineering team

Our engineering team is highly skilled with years of experience in cast iron design optimized for casting, machining, surface treatment and assembly. 

All team members are dedicated to supporting our customers’ supply chain performance. Our foundry and machining engineers are ready to assist you in the development phase with guidelines and design to ensure the optimal prototype on the way to serial production.

“We provide comprehensive support throughout the design phase, offering guidelines and designs to optimize our customers’ prototypes for optimal performance and cost-effective volume production.”

Carsten Erichsen, Head of Methods Department

In-house pattern and fixture production and maintenance

One of the greatest advantages of having pattern and fixture production and maintenance capabilities in-house is that we can offer fast and competent fixture construction as an integral part of our own production process. You get precise pattern equipment and fixtures made at the very same facility as where the actual casting and machining takes place.

In fact, we offer you a total production line all under the same roof – or put another way: we add value to your production by offering speed, skill and flexibility in the critical, early phases of the components’ manufacture.

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Magmasoft casting simulation

In-house pattern equipment and fixture production and maintenance

CAD-programmes; AUTODESK PowerShape, CATIA, AutoCAD

3D modelling with SolidWorks

Related services

Støbning

Casting

We cast your components on DISAMATIC moulding machines with mould size ranging from 480x600mm to 700x950mm.

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Machining

Machining

Our automated solutions in machining secure competitive production of your ready-to-assemble parts.

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Overfladebehandling-3-1

Surface Treatment

We protect your components surfaces by offering cataphoresis (ED) primer and powder paint coating applied in our new in-house paint facility.

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CONTACT

Manufactures around the world trust us to bring out the best in their most critical parts – and we are ready to earn your trust.

Peter Frost Jepsen, Chief Sales Officer (CSO)

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